Transport box selection: Types, strength & international standards


A shipment is only as strong as its packaging. When goods travel thousands of kilometers via air or road freight, they endure vibrations, stacking pressure, and temperature changes. Choosing the correct transport box is not just about fitting the item inside; it is about engineering a survival capsule for your product. At ParcelParcel, we see thousands of shipments daily. The number one cause of damage is not courier mishandling, but insufficient packaging. Here is how to navigate the different types of boxes to ensure your cargo arrives intact.


Chantal van Thiel

Chantal has been writing about logistics topics for almost two decades and has worked for major international carriers.

The anatomy of a transport box: Corrugated layers

In logistics, we don't just use "cardboard"; we use corrugated fiberboard. The strength of a transport box is determined by its "flutes" (the wavy inner layer) and walls.

1. Single Wall (Type 1)

This is your standard consumer box. It consists of two flat liners and one fluted layer sandwiched in between.

  • Best for: Domestic shipments, lightweight items (clothing, documents), and goods that are not fragile.

  • Risk: It crushes easily under stacking pressure. Avoid using this for international air freight.

2. Double Wall (Type 2 - The Industry Standard)

For B2B export, the double-wall transport box is the minimum requirement. It features two layers of fluting, offering significantly higher resistance to crushing and punctures.

  • Best for: International parcels up to 30kg, electronics, and books.

  • Why use it: It provides a buffer zone; if the outer layer is pierced, the inner layer often protects the product.

3. Triple Wall (Type 3 - Heavy Duty)

The tank of the packaging world. These boxes can often hold up to 100kg+ and are comparable to wooden crates in strength but lighter in weight.

  • Best for: Heavy automotive parts, industrial equipment, or fragile items requiring maximum shock absorption.

Specialized Transport Boxes

Beyond the standard square box, specific logistics scenarios require specialized shapes.

Pallet Boxes (Gaylords)

A pallet transport box is designed to fit perfectly on a standard Euro Pallet (120x80cm) or Block Pallet (120x100cm).

  • Function: It turns loose items into a single, stackable unit.

  • Usage: Ideal for consolidating many smaller boxes or shipping bulk granular materials. They often come with a "loading flap" for easy access.

Telescopic Boxes

These consist of a separate lid and base that slide over each other.

  • Usage: Perfect for long or flat items (like screens, artwork, or pipes) where the height needs to be adjustable to fit the product snugly.

Technical Note: In Europe, box styles are often referred to by their FEFCO code (European Federation of Corrugated Board Manufacturers). For example, a standard box is FEFCO 0201. You can learn more about these standards on the official FEFCO website.

Why Box Quality Impacts Your Insurance

Many shippers are unaware that using a weak transport box can void your transport insurance. If a claim is inspected and the box is found to be single-wall for a 20kg international shipment, it may be classified as "insufficient packaging." Always ensure your box is rated for the weight it carries. You can verify this by checking the "Box Maker’s Certificate" stamp usually found on the bottom flap.

Read more about our Packaging Guidelines and how to properly insure your shipment.

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